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SII UKRAINE

SII SWEDEN

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Modernizing a critical component to keep production running during the chip shortage

Supply continuity in an era of semiconductor scarcity

In 2021, the global automotive industry faced an unprecedented challenge: a chip shortage that slowed production and forced large-scale changes to electronic system architectures. For the client – a global supplier of components for internal-combustion and electric vehicles – rapid adaptation of a key module to a market-available hardware platform became critical.

The goal was not only to preserve functionality, but also to modernize the device – improving energy efficiency, adopting modern communication protocols, and preparing the design for future generations of e-mobility solutions. The project had to be delivered without disrupting ongoing production and while maintaining full compliance with OEM requirements.

End-to-end migration and modernization of the RTM module

Sii Poland delivered the complete development lifecycle – from architecture design to final verification.

Scope included:

  • Updating the RTM software architecture
  • Implementing peripheral drivers for the SAMC21 microcontroller
  • Integrating the Vector CAN stack, Boot Manager, Bootloader, and the AUTOSAR DEM module
  • Porting middleware and application layers
  • Executing unit, integration, and functional testing
  • Optimizing power-management and power-supply logic
  • Migrating communication from K-Line to MS-CAN and modernizing the TPMS system

This approach enabled RTM to transition to the new hardware architecture without production-cycle disruption and while meeting all OEM requirements.

Future readiness and technological resilience

The project demonstrated that technology flexibility is now a cornerstone of supply-chain resilience in the automotive industry. RTM modernization allowed the client to maintain delivery continuity for key OEM partners despite constrained chip availability – and prepared the platform for next-generation e-mobility solutions.

A new module variant designed for integration with electric and hybrid vehicle architectures improves energy management and in-vehicle communication. The initiative became a practical example of technological adaptability – showing that innovations delivered under time pressure can set new standards in automotive engineering.

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